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RT 674 Flow / Level Control Demonstration Unit Show data sheet (pdf file)
Technical Description

The training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of combined flow and level control. The level and flow rate can be regulated individually and as a cascade. In cascade mode the level is the primary controlled variable. The flow control then provides optimum adjustment of the controlled variable to the reference variable (setpoint).
All components are clearly laid out on a vertical panel. The large-format process diagram provides an aid to understanding. A pump transfers water from a storage tank into a piping system which contains a variable-area flowmeter. From there the water passes into the transparent process tank. The level is measured by an electronic pressure transducer installed at the base of the process tank. The controllers used are two state-of-the-art digital industrial controller. The actuator in the control loop is an electromagnetic proportional valve. Ball valves in the tank outlet and in the pipe system enable defined disturbance variables to be generated. The controlled variable X and the manipulating variable Y can be tapped as analogue signals at lab jacks. This enables external recording equipment, such as a plotter or an oscilloscope, to be connected. 
An instrumentation and control software (RT 650.40) with interface module (USB) is available as an accessory. This enables the key process variables to be represented, and control functions executed.
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments.

 

Learning Objectives / Experiments

- Introduction to the fundamentals of process control
- Familiarisation with latest industrial process control

  components: controllers, transducers, actuators
- Operation and parameter setting of a multi-

  functional state-of-the-art digital controller: e.g.

  parameter setting as P, PI and PID controller
- Investigation of disturbance and control response
- Influence of different control parameters on stability

  and control quality
- Investigation of the properties of the open and

  closed control loops
- Processing of process variables using external

  equipment, e.g. plotter or oscilloscope
- Investigating the response of the various controlled

  systems
- Control of
  + flow
  + level
  + level via flow (cascade)
- In conjunction with accessory RT 650.40:

  Familiarisation with and use of I&C software

Features

* Experimental introduction to process control using

  an example of flow and / or level control1
* Two controllers permit control in cascade mode1
* Construction of the system with components

  commonly used in industry1 
* Digital controllers with freely selectable parameters:

  P, I, D and all combinations1
* Optional I&C software RT 650.40 via USB

Available accessories
RT 650.40 -- I&C Software for RT 614 - RT 674 Series
Alternative products
RT 450.01 -- Controlled System Module: Level
RT 450.02 -- Controlled System Module: Flow
RT 614 -- Level Control Demonstration Unit
RT 624 -- Flow Control Demonstration Unit
RT 634 -- Pressure Control Demonstration Unit
RT 644 -- Temperature Control Demonstration Unit
Overview
RT 614 - RT 674 Introduction to Industrial Process Control
Specification

[1] Demonstration and practice unit for process control experiments
[2] Level and flow control individually, and cascaded
[3] Level measurement by pressure sensor
[4] Flow measurement by variable-area flowmeter with electrical output
[5] Generation of disturbance variables by ball valves with scale
[6] Tank with overflow and scale
[7] Control valve: electro-magnetic proportional valve
[8] 2 digital industrial controllers, configurable as P, PI or PID controllers, cascade
[9] Solid steel frame, metal panel
[10] Large process schematic on front panel
[11] Key process variables accessible as analogue signals at lab jacks
[12] 230V, 50Hz, 1 phase or 120V, 60Hz, 1 phase

 

Technical Data

Water tank
- stainless steel
- capacity: 15L
Pump:
- power consumption: 700W
- max. head: 34m
- max. flow rate: 34L/min
- speed: 2800rpm
Pressure sensor: 0...100mbar
Variable-area flowmeter with electrical output: 0...600L/h
Electro-magnetic proportional valve: kvs: 0.7m³/h
2x controllers: configurable as P, PI or PID controller
Process variables as analogue signals: 0...10V
Connection of external recording devices (e.g. oscilloscope, line recorder) via lab jacks

 

Dimensions and Weight
l x w x h : 1000 x 500 x 1050 mm
Weight : approx. 55 kg
Connections
230V, 50Hz, 1 phase or 120V, 60Hz, 1 phase
Scope of Delivery

1 flow / level control demonstration unit

1 set of instructional material

Order Details

080.67400  RT 674  Flow / Level Control

                      Demonstration Unit


© 2005 G.U.N.T. Gerätebau GmbH