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RT 532 Pressure Control Trainer Show data sheet (pdf file)
Technical Description

This teaching and training system provides a comprehensive experimental introduction to the fundamentals of process control using an example of pressure control. The air pressure control system is a 2nd order system. It comprises two in-line pressure vessels interconnected by a restrictor valve. An additional valve on the second tank makes air tapping possible and so can be used to simulate a disturbance variable. A pressure transducer mesaures the pressure in the second vessel. The controller used is a state-of-the-art digital industrial controller. The actuator in the loop is a pneumatically operated control valve with a standardised current signal input.
The controlled variable X and the manipulating variable Y are plotted directly on an integrated 2-channel line recorder. Alternatively, the variables can be tapped as analogue signals at lab jacks on the switch cabinet. This enables external recording equipment, such as an oscilloscope or a flatbed plotter, to be connected. 
A process control software (RT 650.50) is optionally available. The software permits the construction of a complete networked system comprising multiple trainers from the RT 512 - RT 552 series. The key process variables can also be represented, and control functions executed.
The well-structured instructional material outlines the technological fundamentals and provides a step-by-step guide through the experiments.

  

Learning Objectives / Experiments

- Introduction to the fundamentals of process control
- Familiarisation with real industrial process control

  components: controllers, transducers, actuators
- Operation and parameter setting of the local

  industrial controller 
  + manually (by keyboard)
  + using the RT 650.50 process control software
- Control response to:
  + 1st order controlled system
  + 2nd order controlled system
- Disturbance feedforward control
- Controller optimisation
- Investigation of the properties of the open and

  closed control loops
- Processing of process variables using external

  equipment, e.g. oscilloscope or plotter
- In conjunction with accessory RT 650.50 and other

  trainers (RT 512, RT 522, RT 542, RT 552):

  Familiarisation with and use of process control

  software (SCADA)

Features

* Experimental introduction to process control using

  an example of pressure control1
* Construction of the system with components

  commonly used in industry1 
* Digital controller with freely selectable parameters:

  P, I, D and all combinations1
* Integrated 2-channel line recorder1
* Optional process control software RT 650.50

  available1
* Construction of a complete networked system via

  Profibus interface possible

Available accessories
RT 650.12 -- PC-Interface Card Profibus DP
RT 650.50 -- Process Control Software for RT 512 - RT 552 Series
Alternative products
RT 450.03 -- Controlled System Module: Pressure
RT 512 -- Level Control Trainer
RT 522 -- Flow Control Trainer
RT 542 -- Temperature Control Trainer
RT 552 -- pH-Value Control Trainer
RT 634 -- Pressure Control Demonstration Unit
Overview
RT 512 - RT 552 Process Control Training Rigs with Process Control System
Specification

[1] Trainer for process control experiments
[2] Pressure control process, equipped with standard industrial components
[3] Pressure measurement by electronic pressure transducer
[4] Generation of disturbance variables by drain valve
[5] 2 pressure vessels with pressure relief valve and manometer for direct observation of the vessel pressure
[6] Valves permit investigation of a 1st order controlled system (1 vessel) or 2nd order controlled system (2 in-line vessels)
[7] Pneumatically operated control valve with electro-pneumatic positioner
[8] Digital controller, configurable as a P, PI or PID controller
[9] 2-channel line recorder
[10] Base construction: solid steel frame with castors
[11] Process variables X and Y accessible as analogue signals via lab jacks
[12] 230V, 50/60Hz, 1 phase or 120V, 60Hz, 1 phase; compressed air 3...8bar

 

Technical Data

Pressure vessel:
- capacity: 10L
- max. pressure: 10bar
- operating pressure: 6bar
Pressure transducer: 0...6bar
Pneumatically operated control valve DN15:
- kvs: 0.1m³/h
- reference variable: 4...20mA
- stroke: 15mm
- characteristic curve equal-percentage
Line recorder:
- 2x 4...20mA
- feed rate 0...3600mm/h, stepped
Controller:
- configurable as P, PI or PID controller
- external reference variable input: 4...20mA
Process variables as analogue signals: 4....20mA

 

Dimensions and Weight
l x w x h : 1000 x 700 x 1750 mm
Weight : approx. 110 kg
Connections
230V, 50/60Hz, 1 phase or 120V, 60Hz, 1 phase
Compressed air: 3...8bar
Scope of Delivery
1 pressure control trainer
1 set of instructional material
Order Details
080.53200  RT 532  Pressure Control Trainer
© 2005 G.U.N.T. Gerätebau GmbH