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MT 184 Assembly & Maintenance Exercise: Piston Pump Show data sheet (pdf file)
Technical Description

Piston pumps are used mainly to pump liquids at high delivery pressures and low flow rates. At constant speed, their characteristic is an almost vertical straight line; at different pressures the volumetric flow remains approximately constant.
The pump presented here is a dual-action piston pump. This means that each piston stroke is both an intake and delivery stroke. The diaphragm pump is a special type of piston pump (see MT 183).
Typical applications of the pump dealt with here are the pumping of drinking and service water for domestic use, in agriculture, shipping, industry and gardening centres.
The MT 184 practice kit forms part of the GUNT assembly, maintenance and repair practice line designed for training at technical colleges and in company training centres. A close link between theory and practice is key to the learning content. The demonstrator is ideally suited to project-based learning with a particular emphasis on ‘hands-on’ work. Independent working by the students is assisted and encouraged. Performing in a small team offers a useful learning format.
MT 184 enables a typical piston pump to be assembled and maintained. Students become familiar with all the pump components and their modes of operation. The parts are clearly laid out in a tool box. Systematic assembly and disassembly of a pump is practiced.

The accompanying material details the individual steps involved in the exercise, and provides additional information on the areas of application, mode of operation and design of the pump.
 
Note: If you want to test the pump under actual operating conditions, talk to us - we have a solution for you.

 

Learning Objectives / Experiments

- Design and function of a piston pump and its
  components
- Assembly and disassembly for maintenance and
  repair purposes
- Replacing components (e.g. seals or bearings)
- Troubleshooting, fault assessment
- Planning and assessment of maintenance and
  repair operations
- Reading and understanding engineering drawings
  and operating instructions

Features
* Practical exercise based on the assembly and
  maintenance of a piston pump1
* Comprehensive and well-structured instructional
  material
Alternative products
HM 285 -- Piston Pump Demonstrator
MT 110.02 -- Assembly Exercise: Spur Wheel / Worm Gear Mechanism
MT 140.02 -- Assembly Exercise: Piston Compressor
MT 152 -- Assembly Exersise: Spur Gear
MT 154 -- Assembly Exercise: Globe Valve
MT 156 -- Assembly Exercise: Gate Valve and Angle Seat Valve
MT 171 -- Assembly Exercise: Hydrodynamic Journal Bearing
MT 180 -- Assembly & Maintenance Exercise: Centrifugal Pump
MT 181 -- Assembly & Maintenance Exercise: Multi-Stage Centrifugal Pump
MT 182 -- Assembly & Maintenance Exercise: Screw Pump
MT 183 -- Assembly & Maintenance Exercise: Diaphragm Pump
MT 185 -- Assembly & Maintenance Exercise: In-Line Centrifugal Pump
MT 186 -- Assembly & Maintenance Exercise: Gear Pump
Specification
[1] Learning concept for maintenance and repairexercises on a double-acting piston pump
[2] Air vessel to compensate for pressure surges
[3] Integrated safety valve returns a portion of the flow back to the intake side in event of excess pressure
[4] Piston rod seal based on the gland principle
[5] Pump drive via V-belt pulley
[6] Pump parts and tools housed in a sheet-steel tool box
[7] The practice kit forms part of the GUNT assembly, maintenance and repair practice line
Technical Data
Piston pump:
- max. flow rate: 1000L/h
- max. head: 60m
- max. power consumption: 0.37kW
- drive via V-belt, motor speed: 1450rpm
- intake connection: 1"
- delivery connection: 1"
Dimensions and Weight
l x w x h : 690 x 360 x 312 mm (box)
Weight : approx. 33 kg
Scope of Delivery
1 complete set of piston pump parts
1 set of tools, consisting of:
- 6 open-end wrenches, size 13, 14, 19, 22,
  2x size 10
- 1 soft-faced hammer
- 1 bearing puller, three-arm
- 1 punch
- 1 screwdriver
- 1 wrench for pressure relief valve
- 2 striker sleeves for assembly/disassembly of
  bearings
- 1 brace to disassemble connecting rod bearing
1 base plate
1 slotted sleeve
1 set of replacement parts, consisting of:
- 1 set of slotted sleeves
- 4 packing gland rings
- 2 bearing cover seals
1 tin of corrosion-proofing spray
1 box for small parts
1 sheet-steel tool box with foam inlay
1 set of instructional material, consisting of:
- technical description of system, complete set of
  drawings with individual parts and parts list,
  description of maintenance and repair operations,
  suggested exercises
- 1 operator's manual for the industrial pump
Order Details
051.18400  MT 184  Assembly & Maintenance
                     Exercise: Piston Pump
© 2005 G.U.N.T. Gerätebau GmbH