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RT 395 Maintenance of Valves and Actuators Show data sheet (pdf file)
Technical Description

Various types of valves are used in industry as shut-off devices. They are suitable for gaseous and liquid media. A distinction is made between cocks, gates and valves. Cocks isolate a pipeline quickly, acting transverse to the flow. A quarter revolution is sufficient for full actuation. Valves regulate the flow and require several turns of the spindle for full opening or closing. Gates are not intended to seal off the pipeline completely, but serve to restrict the flow. When one of these fittings is combined with a driving mechanism, the resulting control device is known as an actuator.
RT 395 presents the various types of fittings. The test stand investigates the operating response of a segmented ball valve (corresponding to a cock type fitting), a gate (butterfly valve), a pneumatic control valve and a pressure reducer. The control panel allows the necessary electrical and pneumatic parameters to be set  to test and calibrate the valves. Instruments indicate pneumatic pressures, voltage and current. There is a vice on the workbench for maintenance and assembly work. The workbench also incorporates the necessary tools, and small parts such as seals, for the carrying out of testing procedures.

 

An MP3 player can be used to play back different valve noises.

The comprehensive instructional material provides a description of all the components and of the complete system, including all drawings, and precisely sets out the assembly and maintenance operations involved.

 

Learning Objectives / Experiments
- Function and mode of operation of various valves:
  + pneumatic butterfly valve
  + pneumatic segmented ball valve
  + pneumatic control valve with electro-pneumatic 
     positioner
  + pressure reducer
- Pneumatic connection
- Electrical connection
- Familiarisation with linear and identical-percentage
  valve characteristics
- Familiarisation with valve operational noises
- Planning, execution and assessment of
  maintenance and repair operations
- Reading and understanding engineering drawings
  and operating instructions
Features
* Test stand for maintenance work on industrial
  fittings1
* Comparison of 4 different (control) valves1
* MP3 player with operating noises from intact and
  faulty valves
Alternative products
RT 390 -- Test Stand for Control Valves
RT 396 -- Pump and Valve Test Stand
Specification

[1] Test stand for maintenance work on industrial valves
[2] MP3 player with recorded valve noises
[3] Pneumatic control valve with electro-pneumatic positioner DN 25 / PN 16
[4] Butterfly valve with swivel drive DN 100 / PN 16
[5] Pressure reducer DN 50 / PN 16
[6] Segmented ball all valve with swivel drive DN 40 / PN 16
[7] 2 compressed air ranges, adjustable by fine pressure regulator: 0...1.6bar and 0...6bar
[8] Instrumentation: analogue pressure meter, digital ammeter and voltmeter
[9] Electric signal transmitter for positioner in the form of an adjustable current source 0...20mA
[10] 8bar compressed air connection required
[11] The test stand forms part of the GUNT assembly, maintenance and repair training line

 

Technical Data

Pneumatic swivel drive: single-action with spring return
 
Measuring ranges of instruments:
- pressure (bourdon tube manometer): 0...1bar
  (D=160mm) /  0...1.6bar / 0...2.5bar (D=250mm) /
  0...6bar
- differential pressure: 0...10kPa
- current (digital display): 0...20mA
- voltage (digital display): 0...20VDC

 

Dimensions and Weight
l x w x h : 2200 x 750 x 1660 mm
Weight : approx. 150 kg
Connections
230V, 50/60Hz, 1 phase or 120V, 50/60Hz, 1 phase or 120V, CSA, 1 phase
Compressed air connection: 8bar
Scope of Delivery
1 workshop trolley with cabinets under and switch
   box
1 butterfly valve
1 pneumatic control valve
1 fine pressure regulator
1 segmented ball valve
1 MP3 player with sound files
1 set of cables
1 set of compressed air hoses
1 set of tools and small parts (bolts, seals etc.)
1 set of instructional material
Order Details
080.39500  RT 395  Maintenance of Valves and
                     Actuators
© 2005 G.U.N.T. Gerätebau GmbH