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Products  |  Mechatronics  |  Maintenance  |  MT 144
MT 144 Piston and Vane Compressor Show data sheet (pdf file) Print page
Technical Description

Industrial compressed air generators often operate on the positive displacement principle. The two basic methods are investigated and compared here: The single-stage piston compressor works as a stroke displacement machine, while the vane compressor - also known as a rotary vane compressor - is a rotational displacement machine.
The fully practice-oriented MT 144 system enables comprehensive, professional-level courses in machinery and plant maintenance to be constructed.
The system includes all the necessary safety devices and the instrumentation for displaying the measured values during operation. The electrical connections, with display and operator control elements, are of industrial design.
 
Highly effective training can be achieved by assigning specific tasks to a small group of students working as a team. The diversity of possible tasks means exercises lasting several hours, or courses over a number of weeks, can be conducted. The comprehensive instructional material provides a description of all the components and of the complete system, including all drawings, and precisely sets out the assembly and maintenance operations involved.
 
The compressed air generated can be used for operational purposes by adding a compressed air drier and a receiver (both available as accessories) to the system.

 

Learning Objectives / Experiments

- Familiarisation with an industrial compressed air
  system with piston compressor and rotary vane
  compressor
- Familiarisation with the design and functions of a
  wide range of system components
- Reading and understanding engineering drawings,
  process diagrams, original documentation on the
  installed components, parts lists, spares lists
- Planning and carrying out assembly and
  disassembly operations
- Detecting and eliminating faults, errors and
  malfunctions
- Following maintenance sequences
- Commissioning and testing the system
- Familiarisation with methods of plant/machinery
  condition monitoring

Features
* Comparison of two positive displacement machines1
* Complete maintenance course1
* Professional training for industrial maintenance
  personnel 
Available accessories
MT 144.01 -- Compressed Air Tank
MT 144.02 -- Compressed Air Drier
Alternative products
MT 142 -- Screw Compressor with Steam Turbine Drive
Specification

[1] Learning concept for maintenance and repair exercises on two positive displacement machines

[2] Rotary vane compressor unit: compressor, drive  motor, integrated intake filter, air cooler, pressure control valve
[3] Air-cooled piston compressor unit: single-stage compressor with 4 cylinders, driven by belt and 3-phase AC motor
[4] Safety elements: limiters for pressure, temperature, speed; safety valves
[5] Connections: 400V, 50Hz, 3 phase, compressed air to consumers: threaded fitting G1" a
[6] The kit forms part of the GUNT assembly, maintenance and repair practice line

 

Technical Data

Single-stage piston compressor with 4 cylinders:
- motor power output: 15kW
- operating speed: 1350rpm
- delivery rate to VDMA 4362: 1913L/min
- intake capacity: 2600L/min
- final compression pressure: 10bar
 

Rotary vane compressor:
- motor power output: 7.8kW
- speed: 1450rpm
- delivery rate: 129m³/h
- pressure range: 0.50...1.50bar
- min. slider width: 32mm
 

Instrumentation:
- manometer: 2x 0...16bar, 1x 0...1.6bar
- thermometer: 2x 0...80°C

 

Dimensions and Weight
l x w x h : 1700 x 1500 x 1700 mm
Weight : approx. 500 kg
Connections
400V, 50Hz, 3 phase
Scope of Delivery

1 complete compressed air system with piston

   compressor and rotary vane compressor
1 set of tools, jigs, standard and wearing parts
1 set of instructional material

Order Details

051.14400  MT 144  Piston and Vane Compressor


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